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We created three hard-coated foam statues for the 78 Dinner Theater representing a cutting-edge blend of technology and artistry. Beginning with the performers, we meticulously 3D scanned every nuance of their expressions, poses, and costumes. These digital scans served as the foundation for the statues, ensuring a lifelike and accurate representation of the characters. The models were then cleaned, edited, and 3D printed as miniature prototypes to present to the client for alterations and approval. These physical models allow the client to assess the details, proportions, and overall aesthetics before the full-scale production of the foam statues began.

Once the client approved the 3D printed maquettes, the intricate process of transforming them into hard-coated foam statues commenced. Blending our CNC machine cutting and skilled foam artisanship, we meticulously sculpted and shaped to match the scanned performers’ dimensions. The foam was then coated with a durable, hard-shell material to enhance longevity and withstand various environmental conditions. This combination of advanced 3D scanning, printing, cutting, and traditional craftsmanship resulted in captivating and durable statues which bring the characters of the 78 Dinner Theater to life, creating an immersive and visually stunning experience for the audience.