Foam Fabrication

Foam fabrication allows for huge pieces to be created while keeping the weight of the final product to a minimum. Utilizing our unique design approach to foam fabrication, our Mascot Costumes, Specialty Costumes, Puppets, Huge Props, and other such creations pop to life faster and easier than ever before! We even employ 3D design software to show you the end result before fabrication ever begins. We employ in excess of 20 different types of foams including both open and closed cell foams in an assortment of weights and thicknesses including (but not limited to): XPE, EVA, Urethane, Polyurethane, Silicone foams, and Styrofoam. Depending on the project, we may use sheet foams, foam sculpting blocks, expanding foams, or a combination of types. Our creations are durable and customizable beyond your wildest imagination! Need an enormous banana? Give us a call! Have a rough idea for the gigantic monster you want in your film but need help developing the creation? We'll work closely with you to make sure your idea is brought to life without also killing your budget!

Note: At this time we do not rent costumes or props


  • Giant Rotting Dead Cow

    Giant Rotting Dead Cow

  • Giant Rotting Dead Cow

    Giant Rotting Dead Cow

  • Giant Mutant with Stitches

    Giant Mutant with Stitches

  • Giant Galactus Display for TerrifiCon 2017

    Giant Galactus Display for TerrifiCon 2017

  • Jack Character display from Nick Jr. Nickelodeon show Rusty Rivets for touring show

    Jack Character display from Nick Jr. Nickelodeon show Rusty Rivets for touring show

  • Bytes Character display from Nick Jr. Nickelodeon show Rusty Rivets for touring show

    Bytes Character display from Nick Jr. Nickelodeon show Rusty Rivets for touring show

  • Stay Puft polyurethane foam costume

    Stay Puft polyurethane foam costume

  • Stay Puft Costume

    Stay Puft Costume

  • Stay Puft Costume

    Stay Puft Costume

  • Stay Puft Costume

    Stay Puft Costume

  • Inside the Stay Puft Costume

    Inside the Stay Puft Costume

  • Click Here To View Full Screen

  • Click Here To View Full Screen

  • The Stay Puft Costume on Epic Rap Battle of History

    The Stay Puft Costume on Epic Rap Battle of History

  • The Giant 13' Stay Puft Costume

    The Giant 13' Stay Puft Costume

  • The Giant 13' Stay Puft Costume

    The Giant 13' Stay Puft Costume

  • The Stay Puft Costume Performs with The Minions of Gozer shadowcast show

    The Stay Puft Costume Performs with The Minions of Gozer shadowcast show

  • Plan B Burger Bar Logo Designs

    Plan B Burger Bar Logo Designs

  • Plan B Burger Bar Logo Fabrication

    Plan B Burger Bar Logo Fabrication

  • Ponytail headdress design for dance troupe

    Ponytail headdress design for dance troupe

  • Audrey II Puppet Test

    Audrey II Puppet Test

  • Audrey II Puppet Test

    Audrey II Puppet Test

  • Giant Foam Hands

    Giant Foam Hands

  • Giant Foam Hand

    Giant Foam Hand

  • Click Here To View Full Screen

  • Giant Foam Spider

    Giant Foam Spider

  • Giant Foam Spider

    Giant Foam Spider

  • Fat Suit (front)

    Fat Suit (front)

  • Fat Suit (rear)

    Fat Suit (rear)

  • Click Here To View Full Screen

  • Giant 10' Skull created for blacklight mini golf course

    Giant 10' Skull created for blacklight mini golf course

  • Giant Evil Baby Head created for doll-themed haunted house

    Giant Evil Baby Head created for doll-themed haunted house

  • Foam logo created for Synn Lounge

    Foam logo created for Synn Lounge

  • Teeth inserts for customer's giant teddy bear

    Teeth inserts for customer's giant teddy bear

  • Custom Giant Top Hat Zombie

    Custom Giant Top Hat Zombie

  • Custom Giant Top Hat Zombie

    Custom Giant Top Hat Zombie

  • Custom Giant Top Hat Zombie

    Custom Giant Top Hat Zombie

  • Enormous 8' Zombie Head with matching hands and castle facade built for Chamber of Horrors haunted house

    Enormous 8' Zombie Head with matching hands and castle facade built for Chamber of Horrors haunted house

  • Giant Skulls in production

    Giant Skulls in production

  • Cabin in the Woods themed Giant Hand

    Cabin in the Woods themed Giant Hand